Components & Capabilities:
IO Board:
- 4–12 opto-isolated inputs + 4–12 relay outputs, hardware-configurable
- TCP/IP Ethernet interface for real-time server communication
- Onboard ambient temperature sensor for environment monitoring
- Built-in RTC module for accurate timekeeping without network dependency
- Zero firmware reflashing — configure entirely via hardware jumpers
- Modular design: add or remove components per project requirement
8-Port Ethernet Switch:
- Integrated switch for UFD displays, AVCC, ANPR cameras and surveillance systems
- Connect service laptops for on-site diagnostics and configuration
- All devices on a single managed network segment
- Supports IP surveillance, ANPR units, AVCC controllers and UFD controllers simultaneously
- Central server connectivity for real-time data exchange
Loop Detector:
- Inductive vehicle presence detection built into the box
- Triggers lane logic automatically on vehicle arrival or departure
- Feeds status signals directly to the IO board opto inputs
- Reliable operation across all weather and road-surface conditions
- Proven in live toll plaza and parking deployments
High-Power Relay & I/O Signals:
- Heavy-load switching for overhead lane lights (OHL), barriers and motorised equipment
- Relay outputs: barrier gate control, UFD stop/go, emergency siren trigger, OHL via external relay, custom load switching
- Opto inputs: barrier arm open/close, loop detector status, AVCC system trigger, ANPR camera trigger, custom sensor/digital input
- All I/O signals fully configurable per deployment
Power & Protection:
AC Power — 230 V:
- Terminal-based mains output, protected by a 5A fuse
- Directly power barriers, sirens and external equipment from the box
- No separate PSUs required for connected devices
- Fused terminal prevents overcurrent to external loads
- Single-point power distribution simplifies field wiring
DC Rails — 5 / 12 / 24 V:
- 5 V regulated rail for logic circuits and low-power controllers
- 12 V rail for cameras, sensors and communication modules
- 24 V rail for heavy-duty field devices and industrial sensors
- Multi-voltage output terminals for powering external devices directly
- All rails independently regulated for stable, clean power delivery
MCB & Surge Protector:
- Miniature circuit breaker — automatic overcurrent and short-circuit protection
- Prevents cascade failure across all connected devices
- Surge protector absorbs voltage spikes from lightning and switching transients
- Shields sensitive PCBs and communication modules from damage
- Meets IEC 61643 industrial protection standards
- Manual reset with minimal downtime on trip
Air Exhauster — Thermal Management:
- Thermostat-controlled fan keeps cabinet temperature within safe operating range
- Prevents heat-related component failure in sealed enclosures
- Extends mean time between failures (MTBF) significantly
- Low-noise fan operation suitable for roadside environments
- Works in tandem with onboard ambient temperature sensor for closed-loop control
- Designed for 24/7 all-weather operation
Applications & Customization:
Toll Management Use Case:
- Inputs: ANPR camera plate read/trigger, loop detector vehicle presence, AVCC video verification
- Outputs: UFD display (stop/go status), emergency siren alert, overhead lane light control via external relay
- All devices Ethernet-connected via the integrated 8-port switch
- Central server integration for real-time toll processing and logging
- IP surveillance, ANPR unit, AVCC controller, UFD controller and service laptop all on one network
Hardware Options:
- 4 to 12 opto inputs (selectable per project)
- 4 to 12 relay outputs (selectable per project)
- High-power relay for heavy-load switching
- Loop detector integration included
- 8-port Ethernet switch included
- Air exhaust fan with thermal control
Power Options:
- 230 V AC terminal (5A fused) for direct mains output
- 5 V DC regulated output rail for logic devices
- 12 V DC regulated output rail for cameras and sensors
- 24 V DC regulated output rail for heavy-duty field devices
- MCB overcurrent protection
- IEC 61643 surge protector
Target Industries:
- Toll plaza management and highway systems
- Car park and barrier gate systems
- Industrial automation and process control
- Traffic signal and lane control systems
- ANPR + AVCC integration deployments
- Any custom IoT or smart city deployment
Product Walkthrough:
